R-101 Series   Stirred Reactor System

 

General

 

        -  The standard Capacity of R-101 Series Glass Reactor is designed for using from 100ml to 4 Liters. Designing

           for the scales of Pilot Plant Systems, such as capacities of 10 Liters, 50 Liters, 100 Liters and 500 Liters,

           is also available at an optional request.

        -  The Pressure and Temperature of R-101 Series Reactor are designed to be used up to 6000psig at 600`C.

        -  The Material of R-101 Series Reactor is 316 Stainless Steel normally, however, when required,

           other special material of hastelloy.C-276 can also be used.

        -  Our R-101 Series Reactor has an advantage of replacing capacity. This Series is designed

           so as to 300ml can be replaced with 500ml and or 100ml, and 1 Liter can be done so with 500ml and or 2 Liters.

        -  The Agitation of our R-101 Series Reactor is Magnetic Drive. Torque will be used of 16, 32, 64 and 120 in-lbs.

        -  As for the Impeller for our R-101 Series, we are prepared to use Pitched Blade Turbine, Propeller, Anchor

           and Double Helical.

        -  The Seal Ring for our R-101 Series Reactor can be used Teflon O-Ring up to 2000psig at 280`C. Meantime,

           we are prepared to use Metal Seal Ring, which designed looks like "Flying Saucer", for up to 6000psig at 600`C.

        -  Our R-101 Series Reactor is, especially, designed to be controlled by using the LabVIEW Software.

 

Magnetic Drive

 

        -  The pressure and temperature of our M-Series Magnetic Drive is designed to be used for 5,000psig at up to 500`C

        -  You have many choices to use of our Magnetic Drive as the torque varies 8, 16, 32, 64 and 120 in-lbs

           according to the different capacity of Reactor.

        -  The rpm of our Magnetic Drive is designed for using from 100 up to 3,500 rpm.

        -  The Agitator for our Magnetic Drive should be selected based on the viscosity of Reactant.

        -  The Material used for building our Magnetic Drive is Samarium Cobalt.

 

Agitators

 

          Standard Impeller of R-101 Series Reactor is Pitched Blade Turbine which is able to use up to 2,500 rpm.

          Anchor Impeller is able to use when the viscosity comes up more than 10,000 to 50,000cp.

          With Helical Impeller, as in the case of High Polymerization, you can use at high viscosity such as more than 50,000 cp.

          Propeller Impeller is used for the same application as of Pitched Blade Turbine.

 

Applications

 

      - Applications of our R-211 Series Reactor are for;

              Polymerization                    

              Organic Synthesis

              Hydrogenation

              Dehydrogenation

              Catalytic Reaction

              Oxidation

              Isomerization

              Amination

             

 R-101 Series Reactor Specifications

   

Series	Volume	I.D.	I.L.	Conn. Size	Stand	Std. Heateer Voltage	Heater KW
101-01	100ml	46mm	70mm	1/8" NPT	Bench	220/1/60	0.8
101-3	300ml	51mm	150mm	1/8" NPT	Bench	220/1/60	1.0
101-5	500ml	55mm	230mm	1/8" NPT	Bench	220/1/60	1.0
101-1	1000ml	86mm	180mm	1/4" NPT	Bench	220/1/60	1.5
101-2	2000ml	94mm	280mm	1/4" NPT	Bench	220/1/60	2.5
101-4	4000ml	127mm	330mm	3/8" NPT	Floor	220/1/60	3.5
101-10	10000ml	203mm	584mm	3/8" NPT	Floor	220/1/60	8.0

 

Series	Max. Pressure	Mag. Drive	Motor	Jacket Design	Pressure Utility Connections
101-01	5000 psig	8 in-lbs	60W		Gas Inlet & Valve, Vent Valve     Sample Tube & Valve, Process(MD)     Cooling Inlet& Outlet     Thermowell, Drain     Spare Nozzle     Mag. Drive : Water Inlet & Outlet
101-3	5000 psig	16 in-lbs	1/12hp	150psig
101-5	5000 psig	16 in-lbs	1/8hp	150psig
101-1	5000 psig	16 in-lbs	1/4hp	150psig
101-2	5000 psig	16 in-lbs	1/4hp	150psig
101-4	5000 psig	32 in-lbs	1/2hp	150psig
101-10	5000 psig	64 in-lbs	3/4hp	150psig

 

R-101 Series Stirred Reactor Control System

 

         This R-101 Series Reactor is designed for T-101, S-101 and P-101 to be used conveniently in the Control Box.

         Also is designed for the Cable between Reactor Control box to be separated easily by using quick-connect couplings.

 

Pressure Vessel Ordering Information

 

Order No.	Capacity	Pressrue	Dimensions(mm)
			A	B	C	D	E
201-SS01	100ml	6000psig	120	130	75	46	70
201-SS3	300ml	6000psig	120	220	75	51	150
201-SS5	500ml	6000psig	120	300	75	55	230
201-SS1	1000ml	6000psig	160	250	108	86	180
201-SS2	2000ml	5000psig	160	350	118	94	280
201-SS4	4000ml	5000psig	180	400	155	127	330
201-SS10	10000ml	3000psig	250	654	233	203	584

 

Ordering Information

 

201	A	B	C	D	E	F	G	H	I
	Capacity	Pressure	Temp.	Material	Agitator	Power	Drive	Magnetic	Controller
Series 201	1 : 100ml 2 : 300ml 3 : 500ml 4 : 1 L 5 : 2 L 6 : 4 L 7 : 10 L 8 : Other	1 :   300 psig 2 :   500 psig 3 : 1000 psig 4 : 1500 psig 5 : 2000 psig 6 : 3000 psig 7 : 5000 psig 8 : 6000 psig 9 : Other	1 : 100`C 2 : 200`C 3 : 300`C 4 : 400`C 5 : 500`C 6 : 600`C 7 : Other	1 : 304SS 2 : 316SS 3 : Hast.C 4 : Titanium 5 : Monel 6 : Hast.B 7 : Other	1 : Turbine 2 : PBT 3 : Propller 4 : Helical 5 : Anchor 6 : Other	1 : 110/60/1 2 : 220/60/1 3 : 210/60/3 4 : Other	1 : Air M. 2 : AC M. 3 : DC M. 4 : Other	Drive 1 : MD 2 : MS 3 : Other	1 : PID/Tach/PG 2 : PID/Tach/PI 3 : R & S/Tach/PIC 4 : PLC(LabVIEW Software) 5 : ConBoy Software 6 : Other

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